Flexible Line Recovery Robot
A proposed physical automation architecture for recovering disordered flexible lines inside a constrained, sensor-rich handling chamber. The system is designed around closed-loop manipulation rather than a single open-workspace robot arm.
System operating loop
Mechanical layer
- Shallow transparent recovery chamber
- Independent compliant guide/grip modules
- Motorized motion with encoder feedback
- Interchangeable handling cartridges
- Downstream straightening and organization path
Sensing layer
- Overhead RGB/depth vision
- Local chamber cameras where required
- Optional tension/force sensing
- Motor current and position feedback
- Line-state confidence and verification signals
Control layer
- Observe → Map → Select Action → Execute → Verify
- Slack-first manipulation primitive
- Distributed module transfer
- Last-verified-state rollback
- Alternate-action selection after failure
Safety layer
- Force, tension, position and velocity limits
- Watchdog and fault-state handling
- Emergency release
- Operator-visible chamber
- Validation gates before physical deployment
Potential manufacturing pathway
The architecture is intended as a platform concept that can be adapted to defined material classes and operating environments. A manufacturer could develop the mechanical frame, compliant modules, sensing package and industrial controls around the proposed recovery logic.
Prototype
Bench-scale chamber, 3–4 handling modules, overhead depth camera, representative cables/cords, basic tension measurement.
Pilot
Guarded enclosure, industrial motion hardware, calibrated sensing, cartridge trials and repeatability testing.
Production
Material-specific cartridges, serviceable modules, industrial safety system, cycle-time validation and application-specific integration.
IP position
This material describes an IP candidate and engineering demonstrator. It does not claim a granted patent, guaranteed patentability, novelty over all prior art, or freedom to operate. Formal patent search, claim construction and professional legal review are required before filing or licensing.
Product demonstrationInteractive simulationManufacturer specification