Implementation blueprint

Control Package

A manufacturer-facing control blueprint for the proposed recovery machine. It defines the supervisory state machine, local module interface, sensor contract, manipulation primitives and fault handling without pretending that untested values are production limits.

Supervisory state machine

BOOT→SAFE→OBSERVE→MAP→SELECT_ACTION→EXECUTE→VERIFY→COMMIT / ROLLBACK

Every state transition should be logged with timestamp, sensor confidence, action ID, module ownership and verification result.

Sensor contract

  • RGB/depth frame + timestamp
  • Endpoint/crossing candidates
  • Module position and encoder state
  • Grip/contact state
  • Tension/force estimate
  • Motor current / fault state

Line-state record

  • Segment IDs
  • Endpoint confidence
  • Crossing relationships
  • Loop candidates
  • Local tension class
  • Module ownership
  • Last verified state ID

Action primitives

  • ACQUIRE
  • SLIDE
  • CREATE_SLACK
  • LIFT
  • SEPARATE
  • TRANSFER
  • REVERSE
  • RELEASE

Verification gates

  • Expected geometry change
  • Expected motion response
  • Grip/contact consistency
  • Tension within configured envelope
  • No new unsafe crossing
  • Confidence threshold met

Module interface

COMMAND
module_id
action_id
target_position
motion_profile
contact_mode
verification_required

FEEDBACK
position
velocity
grip_state
contact_force
motor_current
fault_code
timestamp

SAFETY
enable
limit_state
emergency_release
watchdog
safe_stop

Failure handling

SENSOR FAULT

Preserve state

Freeze or move to a predefined safe state. Do not commit an uncertain line-state transition.

ACTION FAILURE

Rollback

Return to the last verified state when physically safe, then select an alternate action.

TENSION LIMIT

Release / retreat

Stop the current manipulation and reduce stored load according to the physical safety design.

WATCHDOG

Safe stop

Remove motion authority and require an explicit recovery sequence before re-enabling movement.

Data record for every action

RUN_ID
STATE_BEFORE
ACTION_ID
MODULES_USED
TARGET_SEGMENT
SENSOR_CONFIDENCE
EXPECTED_CHANGE
OBSERVED_CHANGE
TENSION_RESPONSE
VERIFICATION_RESULT
STATE_AFTER
FAULT_CODE
ROLLBACK_STATE
OPERATOR_INTERVENTION
TIMESTAMP
Engineering boundary: This blueprint defines interfaces and logic, not certified safety functions. Real force limits, safe speeds, stop categories, risk reduction measures and hardware interfaces must be determined by qualified engineering analysis and applicable standards.
Open functional software consolePrototype build specificationControl state schemaValidation dashboardManufacturer overview